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多工位焊煙除塵設備的常見分類
來源:http://68428.com.cn/ 發(fā)布時間:2024-05-16

  首先先來說下什么是多工位焊煙除塵設備?它通過濾凈化方式將電焊、保護焊、氬弧焊等燒焊過程中產(chǎn)生的廢渣、有毒有害氣體吸收吸收和處理的設備,通過焊煙除塵器可防止氣體污染,減少有害物質(zhì)對操作工人的健康侵害,防止職業(yè)病,主要是電焊塵肺等的發(fā)生。隨著國內(nèi)工業(yè)的發(fā)展,焊接煙塵一直是困擾工業(yè)企業(yè)的大問題。接下來小編來就市面上常用的焊接煙塵凈化方式的合理性及適用性進行分析:

First of all, what is a multi station welding smoke and dust removal equipment? It is a device that absorbs, absorbs, and processes waste residue, toxic and harmful gases generated during welding, protective welding, argon arc welding, and other welding processes through filtration and purification. The welding smoke dust collector can prevent gas pollution, reduce harmful substances from harming the health of operators, and prevent occupational diseases, mainly welding pneumoconiosis. With the development of domestic industry, welding fumes have always been a major problem that troubles industrial enterprises. Next, the editor will analyze the rationality and applicability of commonly used welding fume purification methods on the market:

  常用的幾種焊煙除塵方式主要有移動式焊接煙塵凈化器、中央式煙塵凈化設備和循環(huán)式煙塵凈化器。

The commonly used welding smoke and dust removal methods mainly include mobile welding smoke and dust purifiers, central smoke and dust purification equipment, and circulating smoke and dust purifiers.

  移動式焊接煙塵凈化器,該類單體設備優(yōu)勢明顯,在日常使用中活動靈活,含有內(nèi)置骨架支撐的吸氣臂可實現(xiàn)360度任意懸停的效果,能有效將焊煙懸浮物在焊接發(fā)生點瞬間收集,盡可能的保證了操作人員的健康問題及車間環(huán)境問題。路博環(huán)保也結合市場及用戶反饋設計出了多款不同配置的移動式焊接煙塵凈化器以應用于不同的焊接工藝和工況。但焊煙凈化器的缺點在于單體設備在工位較多、煙塵量大的工況下不及中央式煙塵凈化設備更為經(jīng)濟,如購買手動清灰的焊煙凈化器還需停機清理粉塵,使用中可能會耽誤生產(chǎn)。

Mobile welding smoke and dust purifier, this type of individual equipment has obvious advantages and is flexible in daily use. The suction arm with built-in skeleton support can achieve a 360 degree arbitrary hovering effect, effectively collecting welding smoke and suspended particles at the welding point, ensuring the health and workshop environment of operators as much as possible. Lubo Environmental Protection has also designed multiple mobile welding dust purifiers with different configurations based on market and user feedback to apply to different welding processes and working conditions. However, the disadvantage of welding smoke purifiers is that individual equipment is not as economical as central smoke and dust purification equipment in conditions with many workstations and high smoke and dust levels. If a welding smoke purifier with manual cleaning is purchased, it still needs to be shut down to clean the dust, which may delay production during use.

  中央式煙塵凈化器設備優(yōu)勢在于可將多個工位的產(chǎn)生的煙塵收集后統(tǒng)一凈化,設備因風量大小,濾材數(shù)量的不同其體積也有所不同,相比單體式焊煙凈化器體積較大,通常將主機放置在室外。在現(xiàn)場鋪設管道進行吸煙處理,最終以凈化器主機實現(xiàn)凈化效果。這種設備的通常風量設計合理,吸引力強,可以一次處理整個工廠內(nèi)或車間內(nèi)某一區(qū)域的煙塵污染問題,但劣勢在于需要鋪設管道,需施工和規(guī)劃空間。

噴漆房、烘干房、廢氣處理設備布局示意圖

The advantage of a central type smoke and dust purifier equipment is that it can collect and purify the smoke and dust generated by multiple workstations. The volume of the equipment varies depending on the size of the air volume and the number of filter materials. Compared to a single type welding smoke purifier, the volume is larger, and the main unit is usually placed outdoors. Lay pipes on site for smoking treatment, and ultimately achieve purification effect with a purifier host. The typical air volume design of this type of equipment is reasonable, attractive, and can handle the smoke and dust pollution problem in the entire factory or a certain area of the workshop at once. However, the disadvantage is that it requires pipeline laying, construction, and space planning.

  循環(huán)式煙塵凈化器又被稱為自循環(huán)焊煙凈化器,它的設計合理性與實用性都明顯優(yōu)勝于以上兩種方式。自循環(huán)焊煙凈化器輻射面積廣,無需鋪設管道,脈沖在線清灰,可全天不停機工作。在封閉式的車間內(nèi)使用效果明顯,在車間內(nèi)含有多種焊接工藝、工件大、異形件等焊煙難收集的工況下同樣適用。

The circulating smoke and dust purifier, also known as the self circulating welding smoke purifier, has a design rationality and practicality that is significantly superior to the above two methods. The self circulating welding smoke purifier has a wide radiation area and does not require pipeline laying. It can clean dust online with pulse and work non-stop all day. The effect is obvious when used in a closed workshop, and it is also applicable in working conditions where welding fumes are difficult to collect, such as multiple welding processes, large workpieces, and irregular parts.

  以上三種焊煙凈化方式基本涵蓋了市面上常見的焊煙除塵設備,大家可根據(jù)煙塵性質(zhì)和工況選擇合適的收集方式及設備,希望能對大家有所幫助。

The above three welding smoke purification methods basically cover common welding smoke dust removal equipment on the market. You can choose appropriate collection methods and equipment based on the nature and working conditions of the smoke, hoping to be helpful to you.

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