噴涂機器人在涂裝行業(yè)使用優(yōu)勢
來源:http://68428.com.cn/ 發(fā)布時間:2023-05-31
人工操作已遠不能滿足自動化成套設(shè)備的要求,而技術(shù)的噴槍涂裝機器人具有精細制造、精細加工以及柔性生產(chǎn)等技術(shù)特點,是繼動力機械、計算機之后,出現(xiàn)的全面延伸人的體力和智力的新一代生產(chǎn)工具,是實現(xiàn)生產(chǎn)數(shù)字化、自動化、網(wǎng)絡(luò)化以及智能化的重要手段。
Manual operation is far from meeting the requirements of automated complete sets of equipment, and the technical spray gun coating robot has the technical characteristics of fine manufacturing, fine processing and flexible production. It is a new generation of production tools that comprehensively extend human physical strength and intelligence after power machinery and computers, and an important means to achieve digital, automated, networked and intelligent production.
采用噴槍機器人涂裝,機器人技術(shù)綜合性強,而且還具備整套的自動化技術(shù),集中并融合了多項學(xué)科,涉及多項技術(shù)領(lǐng)域,包括工業(yè)機器人控制技術(shù)、機器人動力學(xué)及仿真、機器人構(gòu)建有限元分析、激光加工技術(shù)、模塊化程序設(shè)計、智能測量、建模加工一體化、工廠自動化以及精細物流等先進制造技術(shù)。
Adopting spray gun robot painting, the robot technology is highly comprehensive and has a complete set of automation technology, which integrates multiple disciplines and involves multiple technical fields, including industrial robot control technology, robot dynamics and simulation, finite element analysis of robot construction, laser processing technology, modular program design, intelligent measurement, modeling and processing integration Advanced manufacturing technologies such as factory automation and fine logistics.
現(xiàn)在,越來越多的企業(yè)開始使用高科技自動化涂裝生產(chǎn)設(shè)備,它環(huán)保、高效、快捷、安全的生產(chǎn)方式將為企業(yè)產(chǎn)品帶來質(zhì)的飛越。
Nowadays, more and more enterprises are using high-tech automated coating production equipment. Its environmentally friendly, efficient, fast, and safe production method will bring a qualitative leap for enterprise products.
高效率的涂裝機器人主要由機器人本體、計算機和相應(yīng)的控制系統(tǒng)組成,多采用5或6自由度關(guān)節(jié)式結(jié)構(gòu),手臂有較大的運動空間,并可做復(fù)雜的軌跡運動,其腕部一般有2~3個自由度,可靈活運動。
Efficient painting robots mainly consist of a robot body, a computer, and corresponding control systems, often adopting a 5 or 6 degree of freedom joint structure. The arm has a large movement space and can perform complex trajectory movements. Its wrist generally has 2-3 degrees of freedom and can be flexibly moved.
噴涂機器人有什么優(yōu)點呢?
What are the advantages of spraying robots?
1、柔性大,工作范圍大;
1. Large flexibility and wide working range;
2、提高噴涂質(zhì)量和材料使用率;
2. Improve spraying quality and material utilization rate;
3、易于操作和維護,可離線編程,大大的縮短現(xiàn)場調(diào)試時間;
3. Easy to operate and maintain, can be programmed offline, greatly reducing on-site debugging time;
4、設(shè)備利用率高,噴涂機器人的利用率可達90%-95%。
4. The equipment utilization rate is high, and the utilization rate of spraying robots can reach 90% -95%.
噴涂機器人有這么多優(yōu)點,離不開運動控制系統(tǒng)。將運動控制系統(tǒng)與微機及觸摸屏結(jié)合,搭建噴涂機器人數(shù)字化、智能化操作平臺,通過軌跡示教,能夠精確控制噴涂機器人的運動軌跡。將運動控制系統(tǒng)應(yīng)用于實際生產(chǎn),驗證了機器人運動控制系統(tǒng)的高效性和穩(wěn)定性,能夠很好地適用于噴涂工作。
Spraying robots have so many advantages that they cannot do without motion control systems. By combining the motion control system with a microcomputer and touch screen, a digital and intelligent operation platform for the spraying robot is built. Through trajectory teaching, the motion trajectory of the spraying robot can be accurately controlled. The application of the motion control system in practical production has verified the efficiency and stability of the robot motion control system, which can be well applied to spraying work.
噴涂機器人在自動化成套設(shè)備生產(chǎn)過程中的應(yīng)用是必然的結(jié)果,是現(xiàn)今涂裝市場發(fā)展的需求,也是涂裝企業(yè)在市場競爭中立于不敗之地的有力武器,對推動整個涂裝行業(yè)的發(fā)展具有重要意義。
The application of spraying robots in the production process of automated complete equipment is an inevitable result, which is a demand for the development of the current coating market and a powerful weapon for coating enterprises to remain invincible in market competition. It is of great significance for promoting the development of the entire coating industry.
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